How to optimize palm kernel crushing rate?

In the competitive landscape of the oils and fats industry, optimizing palm kernel crushing rate is a key factor for businesses aiming to enhance productivity and profitability. Higher palm kernel crushing rate directly translate to increased oil and kernel output. This not only maximizes the utilization of raw materials but also reduces production costs per unit. Here are some suggestions on how to optimize your palm kernel crushing rate.

Ⅰ. Optimize Palm Kernel Crushing Equipment

1. Select suitable palm kernel crushing equipment:

Choose palm kernel crushing equipment with high efficiency and good crushing effect, such as roller palm kernel crushing equipment, which can crush palm kernels more effectively. In this regard, I recommend the advanced palm kernel crushing equipment of Henan Glory Oils & Fats Engineering Co., Ltd. It adopts the latest crushing technology and is well designed. The double motor drives the rollers to rotate relative to each other, which has stronger power and better crushing effect. Generally, the palm kernel is evenly crushed into 4-6 petals, which can not only reduce the pressure of the palm kernel oil press equipment, but also extend the life of the equipment and improve the oil yield.

Palm kernel crushing equipment of Henan Glory

2. Regular palm kernel crushing equipment maintenance:

Keep the palm kernel crushing equipment in good working condition, regularly check and replace worn-out parts to ensure its stable operation and high-quality crushing.

Ⅱ. Control process parameters

1. Adjust the particle size of palm kernel:

Before crushing the palm kernel, the palm kernel can be properly screened to remove oversized or undersized particles to make the palm kernel particle size uniform, which is conducive to improving the palm kernel crushing rate. In this regard, I recommend the palm kernel grader specially equipped by Henan Glory Company for palm kernel processing. The production capacity is generally 4-6tph. It uses a rotating drum with holes. The surface of the drum is full of holes, and the holes at the rear are larger than the holes at the front. When the palm kernel grader is running, small palm kernels first come out of the front holes, and then large palm kernels come out of the rear holes. By grading and screening palm kernels in this way, it can avoid the situation where the palm kernel diameter is too small to be shelled or the palm kernel diameter is too large to cause the kernel to be broken and incomplete.

Palm kernel grader equipped by Henan Glory Company

2. Control the moisture content and cleanliness of palm kernels:

The moisture content of palm kernels will affect the crushing effect of palm kernels. Generally, the moisture content of palm kernels is controlled at about 8%-10% to make the palm kernels easier to crush. Dry or overly wet palm kernels will lead to low crushing efficiency and reduced oil extraction rate. The cleanliness of the palm kernel is also important, and impurities such as dirt, fiber and damaged kernels need to be removed before crushing. Clean kernels are easier to crush and produce higher quality oil.

Palm kernels

Ⅲ. Staff training

1. Improve operator skills:

Train operators to master the correct operation methods and skills of the palm kernel crushing equipment, be able to adjust parameters according to actual conditions, and promptly discover and solve problems, thereby improving work efficiency and palm kernel crushing rate.

Staff training

2. Continuous learning:

Encourage continuous learning and keep abreast of the latest developments in palm kernel crushing technology.

In summary, there are many ways to optimize palm kernel crushing rate. If you are eager to improve your palm kernel crushing rate, increase production efficiency and increase profits, please contact Henan Glory Oils & Fats Engineering Co., Ltd. today. We understand that each palm kernel processing plant has its own unique requirements, such as differences in production scale, raw material sources, product quality standards, etc. We can provide you with customized solutions. Besides, our experienced team of engineers will conduct in-depth on-site inspections and consultations with customers. According to the specific conditions of the factory, we will design a palm kernel crushing system tailored for you, including selecting the appropriate palm kernel crushing equipment model, the layout of the production line, and the optimization of the overall process flow. Ensure the best palm kernel crushing rate while meeting your specific production needs.